Process Engineering Course

🛠️ Reynolds ConsulTech – Process Design Engineering Course

If you’ve completed your chemical engineering degree—or are close to finishing—and now wondering, “What next?”, you're not alone. The truth is, most students graduate without knowing how their classroom knowledge fits into actual industry work.

That’s where we come in.

At Reynolds ConsulTech, we help chemical engineers like you understand what really happens inside a process plant—from designing the flow of materials to selecting the right equipment and making sure everything runs safely and efficiently.

👨‍🏫 What Exactly is Process Design Engineering?

Process Design Engineering is basically the art (and science!) of designing how things work inside a plant—whether it’s a pharma factory, a chemical unit, or an oil & gas plant. It’s about:

• Figuring out how materials will move through the system
• Sizing the equipment that will be used (like pumps, heat exchangers)
• Making sure utilities (like steam or cooling water) are properly designed
• Ensuring safety and efficiency across the plant
• Following industry standards and real project practices

It’s not just drawing diagrams — it’s about thinking, planning, and solving real industrial problems before a single pipe is laid.

🎯 What Will You Learn in This Course?

This course is not a boring theory class. We’re all about real applications and industry-level knowledge.

Here’s what we’ll teach you:

• How to develop Process Flow Diagrams (PFDs)
• How to create Process & Instrumentation Diagrams (P&IDs)
• Basics of equipment sizing: pumps, heat exchangers, utility systems
• Line sizing for pipelines carrying fluids or gases
• Understand mass and energy balances and how they apply to design
• Real-world safety practices and industry documentation
• Design case studies from chemical and API industries

We simplify complex concepts and help you see how they apply in actual design projects.

📘 Who Is This Course For?

This course is specially designed for Chemical Engineers only.

You can join if you are:

• A fresh graduate in Chemical Engineering or Petrochemical Engineering
• A Diploma holder with some plant experience
• A student pursuing or completed B.Tech / B.E. / M.E. / M.Tech in Chemical or Chemical Technology
• A professional who wants to switch into process design or EPC roles

If you're serious about your career and want to do more than just operate a plant—this course is for you.

💼 Where Can You Work After This Course?

Once you complete our Process Design Engineering Course, you’ll be ready for:

• Design Engineer roles in EPC (Engineering, Procurement & Construction) companies
• Process or Proposal Engineer positions in chemical, pharma, or petrochemical firms
• Technical roles in bulk drug, API, or specialty chemical companies
• And even project-based roles in the oil & gas and energy sector

Companies love engineers who understand design because they bring value from day one. That’s what we train you for.

🧰 What Tools Will You Work With?

During the training, you’ll learn how to:

• Do line sizing and pressure drop calculations
• Calculate equipment size based on process data
• Use simplified tools and software for design
• Follow industry documentation formats (like real EPC firms use)
• Understand how process design affects cost, safety, and plant performance

🎓 Why Choose Reynolds ConsulTech?

We are not a coaching class. We are a team of working professionals and industry experts who’ve been part of design teams for years. We know what companies want—and we’ll help you get there.

Our training is focused, practical, and delivered in a simple, understandable way.

No unnecessary theory. No fluff. Just real skills that chemical engineers need.

Enquire Now

Email- projects@reynoldsconsultech.com

Mob- +91 81043 35290

• Employment Readiness: Eligibility for leading Consulting Industry &EPC (Engineering, Procurement, and Construction) jobs.
• Interview and Knowledge Preparation: Assistance for T.E. (Third Year) and B.E. (Bachelor of Engineering) chemical engineering students in preparing for interviews and gaining essential knowledge.
• Industry Experience Equivalence: Training and knowledge equivalent to 1-2 years of design industry experience.
• Knowledge of International Codes and Standards: Enrich understanding of national, international codes and standards for perfection in design.
• Current Engineering Practices: Enhance knowledge of current engineering practices used in the Design industry.
• Project Activity Understanding: Provide thorough knowledge to understand project activities effectively& completing the project.
• Interpretation Skills: Ability to read and understand flow-sheets and process flow diagrams used in process design.
• Mass and Energy Balances: Comprehensive understanding of mass and energy balances and their application in process design.
• Fluid Flow Fundamentals: Basic knowledge of fluid flow principles, including pumping and mixing techniques.
• Process Control Knowledge: Understanding of process control techniques to ensure the efficient and safe operation of industrial processes.
• Heat Exchanger Design: Skills to design heat exchangers, including knowledge of the advantages and disadvantages of different types.
• Distillation and Separation Techniques: Understanding of distillation and other separation processes commonly used in oil and gas processing.
• Industry-Specific Examples: Exposure to case studies and examples pertinent to the oil and gas, chemical, specialty chemical, pharma, and bulk drug industries.
• Economic Analysis Skills: Ability to perform basic economic analyses of projects to assess feasibility and profitability.
• Safety and Environmental Responsibility: Awareness of the critical role of safety and environmental responsibility in the work of process engineers.
• Skill Enhancement: Enhanced skills for chemical and process engineers to explore economically feasible and ecologically sustainable process solutions.

Enquire Now

Email-projects@reynoldsconsultech.com

Mob- +91 81043 35290

Module 1: Introduction

1. Overview of Industry and Role of Process Engineer
   • Introduction to various industries like Chemical industry, Oil & gas Industry (upstream, mid-stream & downstream industry), Speciality Chemical Industry, Bulk Drug Industry, Food Industry etc. and the role of process engineers.
   • Types of Design Projects for Industry:
     • Preparation of Basic Engineering Package (Project) &Front-End Engineering Design (FEED).
     • Preparation of Detailed Engineering Package (Project).
     • Turnkey Projects.
   • List of Drawings & Documents Prepared by Process Engineers in Above Projects.

Module 2: Refreshing Fundamentals of Chemical Engineering

2. Refreshing Fundamentals of Chemical Engineering for Design
   • Unit Conversion.
   • Equations & Laws.

Module 3: Preparation of Design Documents & Drawings

3.1 Core Process Drawings & Documents

3.1.1 Process Design Basis and Core Drawings

• Process Design Basis.
• Introduction to BFD (Block Flow Diagram),
• PFD (Process Flow Diagram),
• UFD (Utility Flow Diagram),
• P&ID (Piping & Instrumentation Diagram).
• Line Sizing for Liquid, Steam, and Compressible Fluids.
• Pressure Drop Calculation, and Hydraulics.
• Pump Calculations, Sizing & Datasheets.
• Preparation of Piping Line List and Technical Concepts.
• Preparation of Equipment list.
• Distillation Column Design.
• Mass-Energy Balance Calculations.
• Storage Tanks Classification, Calculation & Datasheets.
• Heat Exchangers Sizing .
• Utility Calculations & Data Sheets.
• With case studies or practical projects to apply above knowledge.

3.2 Project Related Drawings & Documents (Other than Process)

3.2.1 Project Specific Details

• Types Utilities in Chemical Industry.
• Types of Pipes, Valves, and Applications.
• Special Piping Material Datasheets
• Conceptual Understanding of Equipment Layouts.
• Conceptual Understanding of Piping Layouts.
• Conceptual Understanding of Equipment GA Drawings in 2D & 3D.
• Importance of Nozzle Orientation.
• With case studies or practical projects to apply above knowledge.

3.3 Codes & Standards

3.3.1 Regulatory Requirements

• Applicable Codes & Standards used in Chemical Process Industry: API, ASME, IS, TEMA, IBR, GPSA, ANSI, etc.
• Hazardous Area Classification (HAC).

3.4 Instrumentation

3.4.1 Instrumentation Design

• Pressure Safety Valves (PSV & PRV) and Rupture Disk (RD) sizing as per API 520 Part I & II and API 521.
• Control Valves Calculation, Sizing & Technical concepts.
• Instrument Process Datasheets: FT, LT, PT and TT.
• With case studies or practical projects to apply above knowledge.

Module 4: Personal Assistance for Interview Preparation

• Prepare Curriculum Vitae (Resume).
• Interview Preparation.
• Technical Email Writing.
• Mock Interview.

Qualification Exam: After qualifying for the Enters exam, the respective only 10 candidate or professional will be enrolled in the course.

How to Apply for the Enters Exam (Technical & Non-Technical):

Eligibility:

• • Fresh graduates or experienced professionals.
  • Diploma holders, B.Tech, or Degree, M.E, MTech. holders in Chemical Engineering or Chemical Technology or Petrochemical Engineering.

Batch Selection:

• • Only 10 students will be selected per batch to ensure quality training and personalized attention to each & every student.

For More Details: -Feel free to contact us

We understand that you are on a journey of self-improvement, upskill yourself. Please feel free to reach out to us at any time. We are here to support you in both your professional and personal growth. Don't hesitate to contact us; we are here to help you succeed.

Email-projects@reynoldsconsultech.com

Mob- +91 81043 35290