Process Engineering Course

Our process design engineering course empowers participants with essential design knowledge and skills to create efficient and robust industrial processes. Through this training, participants will master the art of developing process flow diagrams, Process & Instrumentation Diagrams (P&IDs), sizing equipment such as heat exchangers and pumps, Utility Equipment sizing, pipeline sizing for processes and utilities, identifying key unit operations, optimizing material and energy flows, and integrating crucial safety and environmental considerations into their designs.

This comprehensive program prepares students to excel as competent professionals in process design engineering. Armed with deep technical expertise, analytical prowess, and strong problem-solving abilities, graduates are poised to tackle intricate design challenges in the Consulting industry, EPC (Engineering, Procurement & Commissioning) company’s, chemical industry, oil & gas industry, bulk drug/API industry, pharma industry, food industry, and more. They play a pivotal role in enhancing the efficiency, safety, and sustainability of industrial operations.

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Email- projects@reynoldsconsultech.com

Mob- +91 81043 35290

• Employment Readiness: Eligibility for leading Consulting Industry &EPC (Engineering, Procurement, and Construction) jobs.
• Interview and Knowledge Preparation: Assistance for T.E. (Third Year) and B.E. (Bachelor of Engineering) chemical engineering students in preparing for interviews and gaining essential knowledge.
• Industry Experience Equivalence: Training and knowledge equivalent to 1-2 years of design industry experience.
• Knowledge of International Codes and Standards: Enrich understanding of national, international codes and standards for perfection in design.
• Current Engineering Practices: Enhance knowledge of current engineering practices used in the Design industry.
• Project Activity Understanding: Provide thorough knowledge to understand project activities effectively& completing the project.
• Interpretation Skills: Ability to read and understand flow-sheets and process flow diagrams used in process design.
• Mass and Energy Balances: Comprehensive understanding of mass and energy balances and their application in process design.
• Fluid Flow Fundamentals: Basic knowledge of fluid flow principles, including pumping and mixing techniques.
• Process Control Knowledge: Understanding of process control techniques to ensure the efficient and safe operation of industrial processes.
• Heat Exchanger Design: Skills to design heat exchangers, including knowledge of the advantages and disadvantages of different types.
• Distillation and Separation Techniques: Understanding of distillation and other separation processes commonly used in oil and gas processing.
• Industry-Specific Examples: Exposure to case studies and examples pertinent to the oil and gas, chemical, specialty chemical, pharma, and bulk drug industries.
• Economic Analysis Skills: Ability to perform basic economic analyses of projects to assess feasibility and profitability.
• Safety and Environmental Responsibility: Awareness of the critical role of safety and environmental responsibility in the work of process engineers.
• Skill Enhancement: Enhanced skills for chemical and process engineers to explore economically feasible and ecologically sustainable process solutions.

Enquire Now

Email-projects@reynoldsconsultech.com

Mob- +91 81043 35290

Module 1: Introduction

1. Overview of Industry and Role of Process Engineer
   • Introduction to various industries like Chemical industry, Oil & gas Industry (upstream, mid-stream & downstream industry), Speciality Chemical Industry, Bulk Drug Industry, Food Industry etc. and the role of process engineers.
   • Types of Design Projects for Industry:
     • Preparation of Basic Engineering Package (Project) &Front-End Engineering Design (FEED).
     • Preparation of Detailed Engineering Package (Project).
     • Turnkey Projects.
   • List of Drawings & Documents Prepared by Process Engineers in Above Projects.

Module 2: Refreshing Fundamentals of Chemical Engineering

2. Refreshing Fundamentals of Chemical Engineering for Design
   
   • Unit Conversion.
   • Equations & Laws.

Module 3: Preparation of Design Documents & Drawings

3.1 Core Process Drawings & Documents

3.1.1 Process Design Basis and Core Drawings

• Process Design Basis.
• Introduction to BFD (Block Flow Diagram),
• PFD (Process Flow Diagram),
• UFD (Utility Flow Diagram),
• P&ID (Piping & Instrumentation Diagram).
• Line Sizing for Liquid, Steam, and Compressible Fluids.
• Pressure Drop Calculation, and Hydraulics.
• Pump Calculations, Sizing & Datasheets.
• Preparation of Piping Line List and Technical Concepts.
• Preparation of Equipment list.
• Distillation Column Design.
• Mass-Energy Balance Calculations.
• Storage Tanks Classification, Calculation & Datasheets.
• Heat Exchangers Sizing .
• Utility Calculations & Data Sheets.
• With case studies or practical projects to apply above knowledge.

3.2 Project Related Drawings & Documents (Other than Process)

3.2.1 Project Specific Details

• Types Utilities in Chemical Industry.
• Types of Pipes, Valves, and Applications.
• Special Piping Material Datasheets
• Conceptual Understanding of Equipment Layouts.
• Conceptual Understanding of Piping Layouts.
• Conceptual Understanding of Equipment GA Drawings in 2D & 3D.
• Importance of Nozzle Orientation.
• With case studies or practical projects to apply above knowledge.

3.3 Codes & Standards

3.3.1 Regulatory Requirements

• Applicable Codes & Standards used in Chemical Process Industry: API, ASME, IS, TEMA, IBR, GPSA, ANSI, etc.
• Hazardous Area Classification (HAC).

3.4 Instrumentation

3.4.1 Instrumentation Design

• Pressure Safety Valves (PSV & PRV) and Rupture Disk (RD) sizing as per API 520 Part I & II and API 521.
• Control Valves Calculation, Sizing & Technical concepts.
• Instrument Process Datasheets: FT, LT, PT and TT.
• With case studies or practical projects to apply above knowledge.

Module 4: Personal Assistance for Interview Preparation

• Prepare Curriculum Vitae (Resume).
• Interview Preparation.
• Technical Email Writing.
• Mock Interview.

Qualification Exam: After qualifying for the Enters exam, the respective only 10 candidate or professional will be enrolled in the course.

How to Apply for the Enters Exam (Technical & Non-Technical):

Eligibility:

• • Fresh graduates or experienced professionals.
  • Diploma holders, B.Tech, or Degree, M.E, MTech. holders in Chemical Engineering or Chemical Technology or Petrochemical Engineering.

Batch Selection:

• • Only 10 students will be selected per batch to ensure quality training and personalized attention to each & every student.

For More Details: -Feel free to contact us

We understand that you are on a journey of self-improvement, upskill yourself. Please feel free to reach out to us at any time. We are here to support you in both your professional and personal growth. Don't hesitate to contact us; we are here to help you succeed.

Email-projects@reynoldsconsultech.com

Mob- +91 81043 35290